MTA-BME Lendület Sustainable Polymers Research Group
Project ID:
MTA Lendület
Supported by:
Hungarian Academy of Sciences
Term:
1 September 2023 - 31 August 2028
Supervisor (BME):
Prof. Dr. Andrea Toldy
Participant researchers (BME):
Dr. Zsófia Kovács
Dr. Gergely Czél
Gergő Zsolt Marton
Dr. Kolos Molnár
Dr. Ákos Pomázi
Péter Sántha
Dr. Gábor Szebényi
Dr. Péter Tamás-Bényei
Dr. Beáta Szolnoki
Dániel István Poór
Fanni Balogh
Project summary
Closing the product life cycle loop through recycling and reuse is the key to transitioning to a circular economy. This project will address the challenges of establishing a circular economy for all types of polymers, from sourcing during production to monitoring and repair during use, to recycling and functional redesign at end-of-life.
The main challenge in sustainable polymer design is to create inherently recyclable thermoset polymers and recyclable thermoplastic polymer systems for structural applications. The project aims to develop recyclable vitrimer systems and thermoset polymers from potentially renewable sources for high-performance composites and self-reinforced polymer composites from ε-caprolactam for potential replacement of short-fibre reinforced polyamide 6 composites.
Extending lifespan can be a relevant strategy for structural polymer composites to minimise their environmental impact. The project aims to develop durable and damage-tolerant composite structures, improve non-destructive testing methods, integrate sensors for continuous monitoring, and include healing and repair capabilities.
As the mechanical recycling of thermoplastics is a well-established technology, the focus of this research is to identify sustainable recycling methods for difficult-to-recycle polymer systems for which industrial-scale solutions have not yet been developed, including innovative polymer matrices, fibre reinforcement and polymer additives.
The underutilization of sustainable strategies in product design leads to the downcycling of polymer waste. We will develop value-added safe-by-design recycled and recyclable polymers and composites by upcycling and methods for predicting and modelling their properties.
Project results
Section 1
1 September 2023 - 31 August 2024
In the first year of the project, we conducted a comprehensive literature review on vitrimers and their composites, focusing on mechanical and chemical recycling methods. A polyimine-based vitrimer system was selected for further investigation and their properties were compared to a benchmark epoxy resin. Machinability studies indicated that polyimine vitrimers exhibited superior surface quality and lower cutting forces compared to conventional epoxy resins.
The production process for ε-caprolactam-based polyamide 6 (PA6) was optimised, enabling the successful incorporation of flame retardants without compromising thermal stability or monomer conversion. We investigated hybrid structures combining glass and carbon fibres, resulting in novel thin-ply composites suitable for lightweight applications. Additionally, tribological composites for medical applications were developed using ultra-high molecular weight polyethylene (UHMWPE) materials. Non-destructive testing (NDT) methods were evaluated, establishing NDT with digital image correlation (DIC) as a leading technique for detecting flaws in composites.
Progress was made in the chemical recycling of carbon fibre-reinforced polyimine vitrimer composites, achieving effective matrix dissolution with minimal residual material on the recycled fibres. A literature review on reclamation techniques for carbon fibres was completed, identifying various methods and their impacts on fibre quality and processing. Our investigation into flame retardancy revealed that environmentally friendly additives significantly enhanced the fire safety of both vitrimer and polyamide systems by leveraging synergistic effects. Finally, we initiated an artificial neural network (ANN) model to predict the fire performance of polymer systems, thereby enhancing our understanding of the structure-property relationships in flame-retarded materials.

Flame retardancy of vitrimers and composites
Section 2
1 October 2024 - 31 August 2025
In the second year of the project, we initiated the synthesis of our self-developed bio-based vitrimer systems and continued the experiments started in the first year on the recycling of vitrimer composites using various organic solvents. We developed a vitrimer-based flame-retardant coating, which was applied to the surface of carbon fibre-reinforced composites containing a gas-phase active flame retardant, and we investigated the flammability, mechanical properties, and adhesion of the coated composites. The flame retardancy of ε-caprolactam-based polyamide 6 was also studied, and the selected formulations were applied by in-mould coating onto polyamide 6 composites reinforced with carbon fibres and polyamide 6.6 fibres. The flammability, mechanical properties, and adhesion of the coated composites were evaluated, and after mechanical recycling of the coated materials, new specimens were produced to examine the changes in mechanical and flammability properties. In collaboration with the University of Bristol, we demonstrated that a certain level of pseudo-ductility through carbon/epoxy layer fragmentation is achievable, which depends on the layer thickness. Self-reinforced ultra-high-molecular-weight polyethylene (UHMWPE) composites were irradiated with different doses, and their tribological and mechanical properties were analysed. We continued the non-destructive testing (NDT) of composite structures using acoustic emission and digital image correlation (DIC) and investigated the planned healing of defects in composites. Preliminary experiments were conducted on short fibre orientation, and finally, we analysed the prediction of the thermal degradation behaviour of polymers and polymer composites using machine learning methods.

Flame retardancy vitrimer composites
Section 3
1 September 2025 - 31 August 2026
Section 4
1 September 2026 - 31 August 2027
Section 5
1 September 2027 - 31 August 2028
Project-related publications
Pomázi Á., Magyar G.,
Toldy A.: Methods for predicting the fire behaviour of fibre reinforced thermoset composites. Polymer Degradation and Stability,
245, 111857/1-111857/14 (2026)
10.1016/j.polymdegradstab.2025.111857 IF=7.4 D1
Mabalane P. N., Molnár K., Khalifa Y., Puskas J. E.,
Molnár K., Khoathane C.: Eco-friendly recovery of pure and long carbon fibres from aged epoxy matrix composites by H2O2 as an oxidant. Journal of Material Cycles and Waste Management,
27, 429-445 (2025)
10.1007/s10163-024-02126-yVas L. M.,
Czigány T.,
Tamás-Bényei P.: Development of a new method for characterize resistance to cyclic tensile load in mono and hybrid composites. Periodica Polytechnica-Mechanical Engineering,
69, 93-102 (2025)
10.3311/PPme.37831 IF=1 Q4
Magyar B.,
Czigány T.,
Török D.,
Marton G. Zs.,
Balogh F.,
Szebényi G.: Modeling of the healing process of polycaprolactone-interleaved carbon fiber–reinforced composites. Polymer Composites,
46, 14422–14432 (2025)
10.1002/pc.30070 IF=4.7 Q1
Abdullah K. K.,
Molnár K.: The influence of in vitro degradation on the properties of polylactic acid electrospun fiber mats. Fibers,
13, 1-20 (2025)
https://doi.org/10.3390/fib13010001 IF=3.9 Q2
Toldy A., Poór D. I., Geier N.,
Pomázi Á.: Recent advances and challenges in the mechanical and chemical recycling of vitrimers and fibre-reinforced vitrimer composites: A review. Composites Part B: Engineering,
306, 112760/1-112760/29 (2025)
10.1016/j.compositesb.2025.112760 IF=14.2 D1
Abdullah K. K.,
Molnár K.: Enhancing Crystallinity of Electrospun Polylactic Acid Fibers: Insights into Formation Mechanisms and Property Modulation–A Review. Macromolecular Materials and Engineering,
, (2025)
https://doi.org/10.1002/mame.202500368 IF=4.6 Q2
Du Wanrong,
Orbulov I. N.,
Tamás-Bényei P., Wiener Cs.: Mechanical behavior of layered composite structures of aluminum foam partially filled with polyamide. Periodica Polytechnica-Mechanical Engineering,
69, 1-7 (2025)
10.3311/PPme.40446 IF=1 Q4
Marton G. Zs.,
Balogh F.,
Szebényi G.: Acoustic emission analysis and signal classification for damage modes in UD carbon/epoxy composites. Express Polymer Letters,
19, 809-821 (2025)
10.3144/expresspolymlett.2025.62 IF=2.6 Q3
Tamás-Bényei P,
Sántha P.: Sustainable reinforcement for rubbers─Potential application of recycled carbon fibers. ACS Omega,
10, 61276-61287 (2025)
10.1021/acsomega.5c05493 IF=4.3 Q2
Marton G. Zs., Szebényi G.: Development and modeling of interfacially engineered composites with designed failure. in '24th International Conference on Composite Materials Baltimore, USA. 2025.08.04-2025.08.08.,7 (2025)
Abdullah K. K., Molnár K.: A Comparative Study on the In Vitro Degradation of PLA Processed by FFF and Film Extrusion. in '11th International Scientific Conference on Advances in Mechanical Engineering (ISCAME 2025) Debrecen, Hungary. 2025.11.07-2025.11.09,111 (2025)
Kovács Zs.,
Toldy A.: Synergistic flame retardant coatings for carbon fibre-reinforced E-caprolactam-based polyamide 6 composites: fire performance and mechanical properties. Polymer Degradation and Stability,
240, 111495/1-111495/14 (2025)
https://doi.org/10.1016/j.polymdegradstab.2025.111495 IF=7.4 D1
Görbe Á.,
Marton G. Zs.,
Bárány T.: Influence of viscosity ratio on the mechanical, morphological, and rheological properties of thermoplastic dynamic vulcanizates from devulcanized tire rubber and polypropylene. Macromolecular Materials and Engineering,
310, e00224/1-e00224/12 (2025)
10.1002/mame.202500224 IF=4.6 Q2
Abdullah K. K.,
Molnár K.: Current trends and future prospects of integrating electrospinning with 3D printing techniques for mimicking bone extracellular matrix scaffolds. Journal of Polymer Science,
63, 1481-1504 (2025)
https://doi.org/10.1002/pol.20241010 IF=3.6 Q2
Magyar Balázs,
Czigány Tibor,
Marton Gergő Zsolt,
Balogh Fanni,
Szebényi Gábor: Designable phase structure in semi-interpenetrating polymer network (semi-IPN) materials: an idea to alter interfacial adhesion along the fibre in polymer composites. Polymer,
337, 128998/1-128998/12 (2025)
10.1016/j.polymer.2025.128998 IF=4.5 Q2
Alkanakri N.,
Molnár K., Minofar B., Fejes Zs.,
Abdullah K. K., Owen M.C.: Properties of PVA, Chitosan, and Collagen Solutions and Their Role in Electrospinning: Insights from Simulations and Experiments. The Journal of Physical Chemistry B,
130, 1/1-1/419-430 (2025)
https://doi.org/10.1021/acs.jpcb.5c06703 IF=2.9 Q3
Sántha P., Tamás-Bényei P., Toldy A.: From scrap to structure: The challenges of carbon fibre recycling.
Toldy A., Poór D. I., Szolnoki B., Geier N.,
Pomázi Á.: Synergistic flame retardancy of carbon fibre-reinforced polyimine vitrimer composites via vitrimer-based intumescent coating. Composites Part A: Applied Science and Manufacturing,
198, 109135/1-109135/13 (2025)
10.1016/j.compositesa.2025.109135 IF=8.9 D1
Toldy A.: Safe and sustainable-by-design: Redefining polymer engineering for a greener future.
Mabalane P.M., Molnár K., Mazibuko P. T.,
Molnár K., Khoathane C., Masukume M.: Recovery of carbon fibres from aged epoxy matrix composites using H2O2 as an oxidant: A thermodynamic and technoeconomic analysis. Journal of Engineering,
2025, 5807390/1-5807390/19 (2025)
10.1155/je/5807390Fazlali B., Breite C.,
Czél G., Fiedler B., Gibhardt D., Hojo M., Koerber H., Kumar R., Velasco M. L., McEnteggart I., Mikkelsen L. P., Paris F., Taketa I., Wisnom M. R., Swolfs Y.: Round-robin programme for longitudinal tensile testing of unidirectional composites: results, conclusions, and recommendations. Polymer Testing,
152, 108974/1-108974/12 (2025)
10.1016/j.polymertesting.2025.108974 IF=6 D1
Suwarta P., Wisnom M. R., Fotouhi M., Wu X.,
Czél G.: Pseudo-ductile compressive behaviour of unidirectional thin-ply carbon /glass fibre-epoxy hybrid composites. Composites Part A: Applied Science and Manufacturing,
195, 108877/1-108877/15 (2025)
10.1016/j.compositesa.2025.108877 IF=8.9 D1
Sántha P.,
Tamás-Bényei P.: Investigation of high-performance recycled carbon fibre reinforced aluminium core sandwich structures. Express Polymer Letters,
19, 1202-1213 (2025)
10.3144/expresspolymlett.2025.88 IF=2.6 Q3
Marton G. Zs.,
Szebényi G.: Influencing the damage process and failure behaviour of polymer composites - A short review. Express Polymer Letters,
19, 140-160 (2025)
10.3144/expresspolymlett.2025.11 IF=2.6 Q3
Abdullah K. K., Bulátkó A.,
Molnár K.: 3D electrospinning of highly porous, custom-shaped nanofiber structures by a novel method. Results in Engineering,
29, 108740/1-108740/11 (2025)
https://doi.org/10.1016/j.rineng.2025.108740 IF=7.9 D1
Vas L. M., Slezák E.,
Molnár K.,
Ronkay F. Gy.: Advanced avrami formula and its application to describing the isothermal crystallisation of polymers. Thermochimica Acta,
746, 179950/1-179950/19 (2025)
10.1016/j.tca.2025.179950 IF=3.5 Q2
Szebényi G., Marton G. Zs., Romhány G.: Damage localization in designed failure composites. in 'ECCM21 – 21st European Conference on Composite Materials Nantes, Franciaország. 2024.07.02-2024.07.05.,156-160 (2024)
Kovács Zs., Toldy A.: Flame retardant coatings for E-caprolactam-based self-reinforced polyamide 6 composites. in 'ECCM21 – 21st European Conference on Composite Materials Nantes, Franciaország. 2024.07.02.-05.,989-995 (2024)
Toldy A., Poór D. I., Szolnoki B., Devecser B., Geier N.,
Pomázi Á.: Comparative study of flame retardancy in polyimine vitrimers and composites: Evaluating additive and reactive flame retardants acting via gas-, solid-, and combined-phase mechanisms. Journal of Materials Science & Technology,
196, 101-111 (2024)
10.1016/j.jmst.2024.01.047 IF=14.3 D1
Budavári B., Karancsi Á.,
Pinke B. G., Pállinger É., Juriga-Tóth K., Király M., Szász Zs., Voszka I.,
Molnár K., Kőhidai L., Jedlovszky-Hajdú A., S Nagy K.: Long-term shelf-life liposomes for delivery of prednisolone and budesonide. Journal of Molecular Liquids,
394, 123756/1-123756/13 (2024)
10.1016/j.molliq.2023.123756 IF=5.2 Q1
Marton G. Zs., Szebényi G.: The effect of pattern width on the properties and behavior of interfacially engineered composites with designed failure. in 'ECCM21 – 21st European Conference on Composite Materials Nantes, Franciaország. 2024.07.02-2024.07.05.,1438-1443 (2024)
Kovács Zs.,
Toldy A.: Flame retardancy via in-mould coating and durability of flame retardants after mechanical recycling in all-polyamide composites prepared by in situ polymerisation. Macromolecular Materials and Engineering,
310, 202400325/1-202400325/12 (2024)
10.1002/mame.202400325 IF=4.6 Q2
Poór D. I., Tobey M., Taynton P.,
Pomázi Á.,
Toldy A., Geier N.: A comparative machinability analysis of polyimine vitrimer, epoxy and polycarbonate polymers through orthogonal machining experiments. International Journal of Advanced Manufacturing Technology,
131, 1361-1376 (2024)
10.1007/s00170-024-13087-9 IF=3.1 Q2
Wisnom M.R., Pimenta S., Shaffer M.S.P., Robinson P., Potter K.D., Hamerton I.,
Czél G., Jalalvand M., Fotouhi M., Anthony D.B., Yu H., Longana M.L., Wu X., Bismarck A.: High performance ductile and pseudo-ductile polymer matrix composites: A review. Composites Part A: Applied Science and Manufacturing,
181, 108029/1-108029/39 (2024)
10.1016/j.compositesa.2024.108029 IF=8.9 D1
Molnár K.: Combination of nanofibers with 3D-printed or 4D-printed structures. Express Polymer Letters,
18, 243-244 (2024)
10.3144/expresspolymlett.2024.17 IF=2.6 Q3
Marton G. Zs., Fendrik Á.,
Szebényi G.: Manufacturing of composites with designed failure. IOP Conference Series: Materials Science and Engineering,
1313, 012014/1-012014/9 (2024)
10.1088/1757-899X/1313/1/012014 Czél G.: Development of sandwich test coupons with continuous protective layers for accurate determination of the tensile failure strain of unidirectional carbon fibre reinforced composites. Composites Part A: Applied Science and Manufacturing,
187, 108440/1-108440/12 (2024)
10.1016/j.compositesa.2024.108440 IF=8.9 D1
Virág Á. D.,
Juhász Zs., Kossa A.,
Molnár K.: Combining oscillatory shear rheometry and dynamic mechanical analysis to obtain wide-frequency master curves. Polymer,
295, 126742/1-126742/11 (2024)
https://doi.org/10.1016/j.polymer.2024.126742 IF=4.5 Q2
Pomázi Á., Poór D. I., Geier N.,
Toldy A.: Optimising recycling processes for polyimine-based vitrimer carbon fibre-reinforced composites: A comparative study on reinforcement recovery and material properties. Materials,
17, 2372/1-2372/15 (2024)
10.3390/ma17102372 IF=3.2 Q2
Tamás-Bényei P.: Kompozitok újrahasznosítási lehetőségei. Visszanyert szénszálak. Élet és Tudomány, 39, 1222-1224 (2024)
Juhász Á. Gy., Nanys M.,
Pinke B., Fadel A., Godzierz M., Juriga-Tóth K.,
Molnár K., Juriga D., Jedlovszky-Hajdú A.: Formation of three-dimensional polysuccinimide electrospun fiber meshes induced by the combination of CaCl2 and humidity. Macromolecular Rapid Communications,
, 2300625/1-2300625/12 (2024)
10.1002/marc.202300625 IF=4.3 Q2
Nemes-Károly I., Szebényi G.: Development of sintered all-UHMWPE composites for joint implant sockets. in 'ECCM21 - 21st European Conference on Composite Materials Nantes, Franciaország. 2024.07.02-2024.07.05.,1119-1125 (2024)
Kovács Zs.,
Toldy A.: Synergistic flame retardant coatings for carbon fibre-reinforced polyamide 6 composites based on expandable graphite, red phosphorus, and magnesium oxide. Polymer Degradation and Stability,
222, 110696/1-110696/11 (2024)
10.1016/j.polymdegradstab.2024.110696 IF=7.4 D1
Czél G.: Direct comparison of novel unidirectional sandwich coupon designs for accurate tensile failure strain determination of carbon fibre epoxy material. in 'ECCM21 – 21st European Conference on Composite Materials Nantes, Franciaország . 2024.07.02.-05.,Vol 4. 25-32 (2024)
Dózsa G., Sántha P., Tamás-Bényei P.: Fehér töltőanyagot tartalmazó gumikeverékek fejlesztése. Polimerek, 10, 34-40 (2024)
Vajtai L., Nemes N. M., del Puerto Morales M.,
Molnár K.,
Pinke B. G., Simon F.: Incidence of the Brownian Relaxation Process on the Magnetic Properties of Ferrofluids. Nanomaterials,
14, 634/1-634/15 (2024)
10.3390/nano14070634 IF=4.3 Q2
Kovács Zs.,
Toldy A.: Development of flame retardant coatings containing hexaphenoxycyclotriphosphazene and expandable graphite for carbon fibre-reinforced polyamide 6 composites. Polymer Degradation and Stability,
230, 111017 (2024)
10.1016/j.polymdegradstab.2024.111017 IF=7.4 D1
Gere D., Pomázi F., Szöllősi A., Jahanpeyma P., Ermilov A. A., Baranya S., Toldy A.: Mikroműanyag szennyezés vizsgálata a Duna budapesti szakaszán. Polimerek, 2, 66-72 (2024)
Gere D., Toldy A.: Az EU két éve betiltotta az oxidatív úton lebomló, széttöredező polimerből készülttermékeket, amelyek hozzájárultak a mikroműanyagok keletkezéséhez.
Tamás-Bényei P.: The effect of salt water on the properties of basalt fibre reinforced composites. Acta Materialia Transylvanica,
6., 105-113 (2023)
10.33924/amt-2023-02-08 Toldy A.: Challenges and opportunities of polymer recycling in the changing landscape of European legislation.
Zielinski D., Szpecht A.,
Pomázi Á.,
Kovács Zs., Szolnoki B.,
Pinke B.,
Toldy A., Smiglak M.: Multifunctional modifying systems based on ionic liquids for epoxy resin systems and composites. Applied Sciences-Basel,
13, 10661/1-10661/14 (2023)
10.3390/app131910661 IF=2.5 Q1
© 2014 BME Department of Polymer Engineering - Created by: Dr. Romhány Gábor